Sometimes when looking closely through the lens of my camera at a gifted artisan’s working hands, I see movements similar to the supple and exacting hand-motions of a musician. This is especially true when it comes to carving. Woodcarving requires a high-degree of free-hand skill. There are few opportunities to rely on jigs or fixtures. To master the skill, it helps to understand that it’s not simply how a carver slices the chisel’s cutting edge into wood grain, but also how tool grip and hand motion gets transmitted to the sharp end of the tool. If you’re like me, you’ll find this kind of closer examination instructive and inspiring. That’s why I made the video here featuring the Irion Company’s carving expert Brad Ramsay.

Brad is one these naturally gifted artists whose precise and flowing hand movements allow him to wield total control over his work. In this video segment we take a closer look at these motions as Brad explains how he uses his hands in a variety of ways to control his carving tools (chisels, gouges, or sweeps, etc). Among other subtleties, there are five (5) hand grips or motions worth examining in closer detail that increase carving control including; how to add power to your grip, how to use “skewing” motions to cut through difficult grain, how to lock the gouge into your palm & fingers by using your “pinky” or “little” finger, how to form a tool rest with your opposing hand, and how to choke up or down on your grip to alter your leverage and maximize control. — Keith (5 Minute Woodworking Video)

Brad Ramsay is the Irion Company’s in-house carving expert. The Irion Company specializes in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century.

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Warning! Skip this video if you haven’t watched any of my “How to Carve Twists & Spirals” video series featuring Irion Company carver, Brad Ramsay. I say this not to discourage you, because it’s a revelation here to see Brad work his magic. But if you first watch Part 2 or Part 3 (which features real hands-on carving of a “period correct” twist finial) I think you will find this video to be all the more important, interesting and fun.

What impressed me the most while I was filming this segment, was the fact that Brad truly relishes the layout and preparation phase of this project, mostly because it offers him the freedom to re-work and tune things when changes are most easily made. And, it seems to me that there are certain appealing artistic opportunities here too.

In this video, Brad shows us how he breaks it all down — using only a pencil, compass and dividers. There are essentially four steps in the process. First, Brad segments the un-carved pre-turned blank into the equal divisions to match the original (or desired model design). He then draws a smooth 360 twist from the base to the top of the woodturning blank, making sure this line flows gently from top to bottom. Next, he creates additional layout divisions for reference. And then finally, he draws the remaining repeating elements to match the first.

The entire process once seen, is easy to understand. And keep this in mind, this layout method has broader application in any project requiring layout of repeating circular, spiral, or twisting designs in furniture or other wood objects. Not a bad thing to know and stash away in your bag of tricks. — Keith (7 Minute Woodworking Video)

For more in this series watch: Secrets Revealed: How to Rough Carve Twists and Spirals (Part 2 of 3)

The Irion Company specializes in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century. Brad Ramsay is a cabinetmaker and he specializes in period correct carvings.

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Irion Company’s staff cabinetmaker Brad Ramsay, shows us the final finishing steps in carving decorative twist finials — those stately carved spiral flourishes often found on elaborate grandfather clocks, highboys, and other top-grade period furniture. This is the third segment in my three-part video series focusing on how to carve twists and spirals. In this segment, Brad, shows us the end-game where we see the big payoff — an impressive decorative element sure to inspire wonder. Join me as we learn the core skills for finishing any rough carving using a simple gouge (or sweep) including how to carve a cove or relief-cut to final depth, how to smooth the facets, how to read & work with the grain, and how to precisely carve to delicate layout lines.

And there is a bigger story here too. Brad, who is Irion’s carving specialist, told me during filming why he thinks carving has made him a better woodworker. It’s taught him to work “with the wood” not against it and to focus on the details in things. — Keith (10.5 Minute Woodworking Video) For more in this series watch: Secrets Revealed: How to Rough Carve Twists and Spirals (Part 2 of 3)

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The Irion Company specializes in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century. Brad Ramsay is a cabinetmaker and he specializes in period correct carvings.

For years, one of the great mysteries to me was, how did artisans of the past make those spectacular decorative twist finials often found on the most elaborate grandfather clocks, highboys, and other high-grade period furniture? In this video, we meet Irion Company staffer Brad Ramsay, an accomplished cabinetmaker and highly skilled carver who shows us the fundamental approach used to carve these flamboyant furniture elements. It’s a technique that can be used to carve spirals in any wood project, be it a finial or even a twisted table leg.

Learn the core skills used including how to secure the workpiece to the workbench, how to start the carving, and how to rough-carve to the layout lines. But most importantly, in my view, Jeff explains how carvers — and all woodworkers — need to read the grain of the wood for feedback. The take-away lesson: let the wood speak to you whether you are carving the twist of a finial or tuning the fit of a dovetail. — Keith (10 Minute Woodworking Video) For more in this series go to: The Big Payoff: Finish Carve a Decorative Spiral (Part 3 of 3)

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The Irion Company specializes in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century. Brad Ramsay is a cabinetmaker and he specializes in period correct carvings.

In this video, we join proprietor Todd Felpel as he takes his ritual end-of-day tour through the highly acclaimed, 60-year old, Irion Company cabinet shop. During our tour, Todd hints at how cabinetshops of the past were run and how custom furniture was ordered and created. And it all starts with the patterns.

Irion’s pattern room is reminiscent of many early American cabinet shops that dotted the east coast of the United States 200 years ago. In this room, countless sample-parts dangle from the rafters, each group memorializing a specific antique masterpiece. Irion has relationships with some of America’s most prestigious museums (the Yale, the Metropolitan, and Winterthur) allowing them “back door” access to measure and document some of the most significant examples of Early American decorative arts. Based on these visits, where photographs and copious notes are taken, Todd describes how sample patterns are then carefully made. Each documented piece must include key reference points, i.e. the sweep of a table leg ankle, key carving points, the subtle dimensions of the foot’s ball & claw, and precise molding details. All are carefully defined and then detailed in measured drawings. In the end, the entire collection of drawings, sample patterns, and photos, are stored for future reference — guideposts for the next the generation of cabinetmakers.

This nightly walk is how Todd monitors the hand-crafted work of Irion’s skilled artisans. As we tour with him, Todd reflects on 250 years of furniture making tradition. It’s a calling he clearly relishes as he says, “it’s better than diamonds”. I can’t tell you how much fun I had on this trek. Come join me. (4.5 Minute Woodworking Video)

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Todd Felpel is President of The Irion Company, specialists in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century. Irion is based in Christiana, Pennsylvania.