Dimensioning rough boards by breaking them down into smaller, precisely sized parts is one of the key first steps in any woodworking project. This preliminary process certainly isn’t the most glamorous part of working wood, but virtually every skilled artisan will agree it’s one of the key steps for achieving consistent, high-quality results.

In this video, artisan Eric Matson, who is the Director of the University of Rio Grande’s Fine Woodworking Program, walks us through the same eight steps Eric’s students must master early in their college training. Eric explains how even twisted, cupped, bowed or kinked boards can be quickly and safely broken down into smaller rough parts, which can then be milled to tight tolerances and made ready for jointing and other more refined processes. In part one of this two part series, you’ll learn how to rough cut boards to length, rip to rough width, joint one face flat, and plane both faces to thickness. But there’s more to Eric’s approach than just these basic steps. Eric also shows you how to stay organized and mill parts in batches, and why it’s important to prepare extra parts for set-up, testing, and disaster recovery. His entire approach offers you a comprehensive strategy that will help you achieve the tight tolerances essential for master quality work. — Keith (11 Minute Woodworking Video)

Click here for Part Two, the final segment in this series. Watch steps 5 through 8..

Eric Matson is the Director of the Fine Woodworking Program at Rio Grand University. Rio Grande offers a one year certificate program, as well as two year associates and four year college degree programs. Graduates have the skills and knowledge to be productive in custom furniture shops and architectural/cabinet shops. Rio Grande (pronounced rye-oh) is in Southern Ohio.

Use a Smoothing Plane to Prepare Wood For Final Finishing

Before the widespread use of sandpaper (or glass paper as it was formerly known), artisans used smoothing planes to prepare their work for final finish. It was the “smoother” that the master journeymen of the past used to achieve the mirror-like finishes seen in many examples of the finest historical wood masterpieces.  So with such a pedigree, it seems a shame that this specialized hand plane has been all but replaced by the widespread availability and appealing usability of sandpaper.

Now don’t get me wrong, I use sandpaper as much as anyone, but despite sandpaper’s dominance, there remain good reasons to use a finely tuned smoothing plane for some of your projects. One is the simple pleasure of creating whisper thin shavings from wood. Plus, the smoother makes no dust so you eliminate the messy and dangerous particles that can clog up your shop, your tools, and your lungs. But perhaps the most attractive reason to consider this tool is the superior finish smoothing planes can impart to the finest of work. In this video, furniture maker Craig Vandall Stevens reveals the secrets to using a smoothing plane for final finish work. Craig’s mastery of this tool for final surface preparation is inspiring. After watching his amazing demonstration, you may become tempted to master the technique too. (4.5 Minute Woodworking Video)

This video demonstration features a Japanese smoothing plane, but the methods and concepts described apply directly to any smoothing plane including western style metal & wooden hand planes.