There is something intoxicating about the process of turning — part by-the-book technical, part a fluid freestyle dance. For flat-work artisans, those of us who make cases and cabinets, it’s easy to see why so many woodworkers are drawn to this fascinating, and some might say hypnotic specialty of the wood world.

On my recent visit to The Irion Company Furniture Makers, I was delighted to meet and learn from Johnathan Sanbuichi, an accomplished cabinetmaker and turner. In this video, Johnathan demonstrates his approach to the turning of flats, beads and coves, the core design elements found on many styles of beds, chairs, tables, and cabinets —— especially 18th and 19th century furniture styles. In this video, Johnathan explains how to use a “story stick” to lay out and create “elevation” guides that mark key points in these types of designs, how to use calipers and a parting tool to rough-in depth cuts on the lathe, and how to work with a skew or spindle gouge. And along the way, we get a few thoughts on Johnathan’s life in woodworking. Now, how’s that for a deal?

I hope you enjoy this informative and mesmerizing little peak into Johnathan’s world of turning. – Keith (7 Minute Woodworking Video)

Johnathan Sanbuichi is a cabinetmaker and turning expert at the The Irion Company, specialists in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century. Irion is based in Christiana, Pennsylvania.

Warning! Skip this video if you haven’t watched any of my “How to Carve Twists & Spirals” video series featuring Irion Company carver, Brad Ramsay. I say this not to discourage you, because it’s a revelation here to see Brad work his magic. But if you first watch Part 2 or Part 3 (which features real hands-on carving of a “period correct” twist finial) I think you will find this video to be all the more important, interesting and fun.

What impressed me the most while I was filming this segment, was the fact that Brad truly relishes the layout and preparation phase of this project, mostly because it offers him the freedom to re-work and tune things when changes are most easily made. And, it seems to me that there are certain appealing artistic opportunities here too.

In this video, Brad shows us how he breaks it all down — using only a pencil, compass and dividers. There are essentially four steps in the process. First, Brad segments the un-carved pre-turned blank into the equal divisions to match the original (or desired model design). He then draws a smooth 360 twist from the base to the top of the woodturning blank, making sure this line flows gently from top to bottom. Next, he creates additional layout divisions for reference. And then finally, he draws the remaining repeating elements to match the first.

The entire process once seen, is easy to understand. And keep this in mind, this layout method has broader application in any project requiring layout of repeating circular, spiral, or twisting designs in furniture or other wood objects. Not a bad thing to know and stash away in your bag of tricks. — Keith (7 Minute Woodworking Video)

For more in this series watch: Secrets Revealed: How to Rough Carve Twists and Spirals (Part 2 of 3)

The Irion Company specializes in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century. Brad Ramsay is a cabinetmaker and he specializes in period correct carvings.

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Irion Company’s staff cabinetmaker Brad Ramsay, shows us the final finishing steps in carving decorative twist finials — those stately carved spiral flourishes often found on elaborate grandfather clocks, highboys, and other top-grade period furniture. This is the third segment in my three-part video series focusing on how to carve twists and spirals. In this segment, Brad, shows us the end-game where we see the big payoff — an impressive decorative element sure to inspire wonder. Join me as we learn the core skills for finishing any rough carving using a simple gouge (or sweep) including how to carve a cove or relief-cut to final depth, how to smooth the facets, how to read & work with the grain, and how to precisely carve to delicate layout lines.

And there is a bigger story here too. Brad, who is Irion’s carving specialist, told me during filming why he thinks carving has made him a better woodworker. It’s taught him to work “with the wood” not against it and to focus on the details in things. — Keith (10.5 Minute Woodworking Video) For more in this series watch: Secrets Revealed: How to Rough Carve Twists and Spirals (Part 2 of 3)

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The Irion Company specializes in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century. Brad Ramsay is a cabinetmaker and he specializes in period correct carvings.