This video is the second half of a two part series on the quick, easy, repeatable way to prep rough lumber. In Part One, (view Part One here) instructor and furniture maker Eric Matson demonstrates how he breaks down rough boards , step-by-step, into smaller rough parts. Now, in this final segment, Eric takes us through the last steps of squaring edges and cutting to precise lengths & widths. Along the way we learn tips, tricks, and secrets that help eliminate errors.

If you take away anything from this series, I hope you’ll agree that guaranteeing consistent results only comes with a proven system. Eric shows us his system, the same proven method that Eric says quickly elevates his students’ work to the next level. See if it works for you. (10 Minute Woodworking Video – Part 2 of 2)

Eric Matson is the Director of the Fine Woodworking Program at Rio Grand University. Rio Grande offers a one year certificate program, as well as two year associates and four year college degree programs. Graduates have the skills and knowledge to be productive in custom furniture shops and architectural/cabinet shops. Rio Grande (pronounced rye-oh) is in Southern Ohio.

Warning! Skip this video if you haven’t watched any of my “How to Carve Twists & Spirals” video series featuring Irion Company carver, Brad Ramsay. I say this not to discourage you, because it’s a revelation here to see Brad work his magic. But if you first watch Part 2 or Part 3 (which features real hands-on carving of a “period correct” twist finial) I think you will find this video to be all the more important, interesting and fun.

What impressed me the most while I was filming this segment, was the fact that Brad truly relishes the layout and preparation phase of this project, mostly because it offers him the freedom to re-work and tune things when changes are most easily made. And, it seems to me that there are certain appealing artistic opportunities here too.

In this video, Brad shows us how he breaks it all down — using only a pencil, compass and dividers. There are essentially four steps in the process. First, Brad segments the un-carved pre-turned blank into the equal divisions to match the original (or desired model design). He then draws a smooth 360 twist from the base to the top of the woodturning blank, making sure this line flows gently from top to bottom. Next, he creates additional layout divisions for reference. And then finally, he draws the remaining repeating elements to match the first.

The entire process once seen, is easy to understand. And keep this in mind, this layout method has broader application in any project requiring layout of repeating circular, spiral, or twisting designs in furniture or other wood objects. Not a bad thing to know and stash away in your bag of tricks. — Keith (7 Minute Woodworking Video)

For more in this series watch: Secrets Revealed: How to Rough Carve Twists and Spirals (Part 2 of 3)

The Irion Company specializes in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century. Brad Ramsay is a cabinetmaker and he specializes in period correct carvings.

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Use a Smoothing Plane to Prepare Wood For Final Finishing

Before the widespread use of sandpaper (or glass paper as it was formerly known), artisans used smoothing planes to prepare their work for final finish. It was the “smoother” that the master journeymen of the past used to achieve the mirror-like finishes seen in many examples of the finest historical wood masterpieces.  So with such a pedigree, it seems a shame that this specialized hand plane has been all but replaced by the widespread availability and appealing usability of sandpaper.

Now don’t get me wrong, I use sandpaper as much as anyone, but despite sandpaper’s dominance, there remain good reasons to use a finely tuned smoothing plane for some of your projects. One is the simple pleasure of creating whisper thin shavings from wood. Plus, the smoother makes no dust so you eliminate the messy and dangerous particles that can clog up your shop, your tools, and your lungs. But perhaps the most attractive reason to consider this tool is the superior finish smoothing planes can impart to the finest of work. In this video, furniture maker Craig Vandall Stevens reveals the secrets to using a smoothing plane for final finish work. Craig’s mastery of this tool for final surface preparation is inspiring. After watching his amazing demonstration, you may become tempted to master the technique too. (4.5 Minute Woodworking Video)

This video demonstration features a Japanese smoothing plane, but the methods and concepts described apply directly to any smoothing plane including western style metal & wooden hand planes.