Dimensioning rough boards by breaking them down into smaller, precisely sized parts is one of the key first steps in any woodworking project. This preliminary process certainly isn’t the most glamorous part of working wood, but virtually every skilled artisan will agree it’s one of the key steps for achieving consistent, high-quality results.

In this video, artisan Eric Matson, who is the Director of the University of Rio Grande’s Fine Woodworking Program, walks us through the same eight steps Eric’s students must master early in their college training. Eric explains how even twisted, cupped, bowed or kinked boards can be quickly and safely broken down into smaller rough parts, which can then be milled to tight tolerances and made ready for jointing and other more refined processes. In part one of this two part series, you’ll learn how to rough cut boards to length, rip to rough width, joint one face flat, and plane both faces to thickness. But there’s more to Eric’s approach than just these basic steps. Eric also shows you how to stay organized and mill parts in batches, and why it’s important to prepare extra parts for set-up, testing, and disaster recovery. His entire approach offers you a comprehensive strategy that will help you achieve the tight tolerances essential for master quality work. — Keith (11 Minute Woodworking Video)

Click here for Part Two, the final segment in this series. Watch steps 5 through 8..

Eric Matson is the Director of the Fine Woodworking Program at Rio Grand University. Rio Grande offers a one year certificate program, as well as two year associates and four year college degree programs. Graduates have the skills and knowledge to be productive in custom furniture shops and architectural/cabinet shops. Rio Grande (pronounced rye-oh) is in Southern Ohio.

Warning! Skip this video if you haven’t watched any of my “How to Carve Twists & Spirals” video series featuring Irion Company carver, Brad Ramsay. I say this not to discourage you, because it’s a revelation here to see Brad work his magic. But if you first watch Part 2 or Part 3 (which features real hands-on carving of a “period correct” twist finial) I think you will find this video to be all the more important, interesting and fun.

What impressed me the most while I was filming this segment, was the fact that Brad truly relishes the layout and preparation phase of this project, mostly because it offers him the freedom to re-work and tune things when changes are most easily made. And, it seems to me that there are certain appealing artistic opportunities here too.

In this video, Brad shows us how he breaks it all down — using only a pencil, compass and dividers. There are essentially four steps in the process. First, Brad segments the un-carved pre-turned blank into the equal divisions to match the original (or desired model design). He then draws a smooth 360 twist from the base to the top of the woodturning blank, making sure this line flows gently from top to bottom. Next, he creates additional layout divisions for reference. And then finally, he draws the remaining repeating elements to match the first.

The entire process once seen, is easy to understand. And keep this in mind, this layout method has broader application in any project requiring layout of repeating circular, spiral, or twisting designs in furniture or other wood objects. Not a bad thing to know and stash away in your bag of tricks. — Keith (7 Minute Woodworking Video)

For more in this series watch: Secrets Revealed: How to Rough Carve Twists and Spirals (Part 2 of 3)

The Irion Company specializes in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century. Brad Ramsay is a cabinetmaker and he specializes in period correct carvings.

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Irion Company’s staff cabinetmaker Brad Ramsay, shows us the final finishing steps in carving decorative twist finials — those stately carved spiral flourishes often found on elaborate grandfather clocks, highboys, and other top-grade period furniture. This is the third segment in my three-part video series focusing on how to carve twists and spirals. In this segment, Brad, shows us the end-game where we see the big payoff — an impressive decorative element sure to inspire wonder. Join me as we learn the core skills for finishing any rough carving using a simple gouge (or sweep) including how to carve a cove or relief-cut to final depth, how to smooth the facets, how to read & work with the grain, and how to precisely carve to delicate layout lines.

And there is a bigger story here too. Brad, who is Irion’s carving specialist, told me during filming why he thinks carving has made him a better woodworker. It’s taught him to work “with the wood” not against it and to focus on the details in things. — Keith (10.5 Minute Woodworking Video) For more in this series watch: Secrets Revealed: How to Rough Carve Twists and Spirals (Part 2 of 3)

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The Irion Company specializes in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century. Brad Ramsay is a cabinetmaker and he specializes in period correct carvings.