In this video, we join proprietor Todd Felpel as he takes his ritual end-of-day tour through the highly acclaimed, 60-year old, Irion Company cabinet shop. During our tour, Todd hints at how cabinetshops of the past were run and how custom furniture was ordered and created. And it all starts with the patterns.

Irion’s pattern room is reminiscent of many early American cabinet shops that dotted the east coast of the United States 200 years ago. In this room, countless sample-parts dangle from the rafters, each group memorializing a specific antique masterpiece. Irion has relationships with some of America’s most prestigious museums (the Yale, the Metropolitan, and Winterthur) allowing them “back door” access to measure and document some of the most significant examples of Early American decorative arts. Based on these visits, where photographs and copious notes are taken, Todd describes how sample patterns are then carefully made. Each documented piece must include key reference points, i.e. the sweep of a table leg ankle, key carving points, the subtle dimensions of the foot’s ball & claw, and precise molding details. All are carefully defined and then detailed in measured drawings. In the end, the entire collection of drawings, sample patterns, and photos, are stored for future reference — guideposts for the next the generation of cabinetmakers.

This nightly walk is how Todd monitors the hand-crafted work of Irion’s skilled artisans. As we tour with him, Todd reflects on 250 years of furniture making tradition. It’s a calling he clearly relishes as he says, “it’s better than diamonds”. I can’t tell you how much fun I had on this trek. Come join me. (4.5 Minute Woodworking Video)

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The Irion Company specializes in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century. Irion is based in Christiana, Pennsylvania.

Craig Vandall Stevens’ uncompromising attention to the smallest detail makes him the quintessential artisan’s artisan. Each component of the furniture he makes, no matter how seemingly insignificant, is carefully executed at the highest level — the fit of a hand carved door pull, the curve of a leg, the selection of each piece of component wood — each of dozens of key elements are thoughtfully crafted into his work. The enthusiast could spend hours studying and appreciating the scope of his work. In my recent visit to his studio, I did exactly that.

In this concise video profile, I introduce you to Mr. Stevens and his work. Craig, who trained with the widely respected teacher and artisan James Krenov, is a master cabinetmaker specializing in the creation of highly individualized, “one off”, collectible grade furniture. Much of this work is purposely small in scale, designed to bring focus to the details. The entire process, from initial sketches to final finish, can take months to complete.

Craig is a specialist in the use of Japanese hand tools. His interest in these tools permeates his thinking about craftsmanship and, as we can see in this video profile, becomes part of his work. I hope you enjoy this profile of Craig and his work. Keith (4.5 Minute Video Profile)

Toolmaking skill allows woodturner Mark Damron to design projects that otherwise might be impossible to create. Mr. Damron is full of surprises. Meet him on the street and you might never guess what really drives him. A big man who speaks plainly, Mr. Damron is a toolmaker and machinist by trade, but working on the lathe is his passion. His toolmaking skills are broad & deep, and that makes Mark somewhat unusual because he relies on these skills for most turning projects he attempts. This allows him to solve problems by building custom tools that meet his needs. Yet there is more to Mark than technical prowess. Mark is also possessed with a driving creative insight, which he is often too modest to acknowledge.

If you spend any time at all with Mark, you quickly conclude that he has his own unique vision. His desire to break from tradition runs irrepressibly deep within him. Mark’s work is a reflection of all of this — and from my perspective, this sure makes him fun to watch. His large-scale, stack ring laminated vessels are but one example. In turning these pieces, Mark depends on several custom tools designed to hold the tight tolerances that are needed to extrude tall, grain-matched vessels from massive turning blanks of highly figured wood. Thin walls, large pieces, and fragile rings combine for some scary turning. But Mark is sure-footed. And in the end, the results are spectacular. (7 Minute Video)