Some might call this type of hand plane exotic, eccentric — even antiquated, but Japanese planes are attracting increasing notice and attention, even in today’s world where modern tools and machines offer instant ease and results. The Japanese plane, known as Kanna to the native speaker, appears to be simplicity itself. Historically, this plane was comprised of only two parts, the Dai or body, and the blade. But this apparent simplicity is deceptive because the designing and crafting of each part is a complex and exacting process steeped in history.

Fortunately, using a Japanese plane, at least at a basic level, is far easier than making one. In this video, Japanese tool expert Craig Vandall Stevens introduces us to this interesting, useful, even powerful hand tool. He’ll break down the basic construction of the plane and take a closer look at the uniqueness of the Japanese forge welded iron & hardened steel blade. Craig also demonstrates the correct methods — the hand & body positions and the unique pulling motions for enabling maximum success. (6 Minute Woodworking Video)

Use a Smoothing Plane to Prepare Wood For Final Finishing

Before the widespread use of sandpaper (or glass paper as it was formerly known), artisans used smoothing planes to prepare their work for final finish. It was the “smoother” that the master journeymen of the past used to achieve the mirror-like finishes seen in many examples of the finest historical wood masterpieces.  So with such a pedigree, it seems a shame that this specialized hand plane has been all but replaced by the widespread availability and appealing usability of sandpaper.

Now don’t get me wrong, I use sandpaper as much as anyone, but despite sandpaper’s dominance, there remain good reasons to use a finely tuned smoothing plane for some of your projects. One is the simple pleasure of creating whisper thin shavings from wood. Plus, the smoother makes no dust so you eliminate the messy and dangerous particles that can clog up your shop, your tools, and your lungs. But perhaps the most attractive reason to consider this tool is the superior finish smoothing planes can impart to the finest of work. In this video, furniture maker Craig Vandall Stevens reveals the secrets to using a smoothing plane for final finish work. Craig’s mastery of this tool for final surface preparation is inspiring. After watching his amazing demonstration, you may become tempted to master the technique too. (4.5 Minute Woodworking Video)

This video demonstration features a Japanese smoothing plane, but the methods and concepts described apply directly to any smoothing plane including western style metal & wooden hand planes.

In this video, we join proprietor Todd Felpel as he takes his ritual end-of-day tour through the highly acclaimed, 60-year old, Irion Company cabinet shop. During our tour, Todd hints at how cabinetshops of the past were run and how custom furniture was ordered and created. And it all starts with the patterns.

Irion’s pattern room is reminiscent of many early American cabinet shops that dotted the east coast of the United States 200 years ago. In this room, countless sample-parts dangle from the rafters, each group memorializing a specific antique masterpiece. Irion has relationships with some of America’s most prestigious museums (the Yale, the Metropolitan, and Winterthur) allowing them “back door” access to measure and document some of the most significant examples of Early American decorative arts. Based on these visits, where photographs and copious notes are taken, Todd describes how sample patterns are then carefully made. Each documented piece must include key reference points, i.e. the sweep of a table leg ankle, key carving points, the subtle dimensions of the foot’s ball & claw, and precise molding details. All are carefully defined and then detailed in measured drawings. In the end, the entire collection of drawings, sample patterns, and photos, are stored for future reference — guideposts for the next the generation of cabinetmakers.

This nightly walk is how Todd monitors the hand-crafted work of Irion’s skilled artisans. As we tour with him, Todd reflects on 250 years of furniture making tradition. It’s a calling he clearly relishes as he says, “it’s better than diamonds”. I can’t tell you how much fun I had on this trek. Come join me. (4.5 Minute Woodworking Video)

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The Irion Company specializes in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century. Irion is based in Christiana, Pennsylvania.